Excellence in Bolted Flange Joint Integrity
From Installation to Bolt Load Verification — we deliver the extra mile by checking Hot Yield Stress vs Temperature that could cause future gasket creep or yielded bolting material at your plant.
- ▸We cover every aspect of Flange Management.
- ▸We verify on the world's most demanding assets using AI-powered calculation software to ensure long-lasting, leak-free flange joints.
Bolt Load Verification — Ultrasonic Bolt Meter (Heater-B, in-service)
Flange Leak Path Inspection — Actual Bolt Yield Stress Mapping
Critical Joint Specialist
Expert assessment of safety-critical, high-temperature, and high-pressure bolted joints. We provide yield verification, creep analysis, and bolt relaxation modelling to ASME standards.
- Safety-critical joint identification and classification
- ASME Section II Part D yield stress verification at temp
- Allowable stress creep analysis above 400°C
- Bolt relaxation prediction and re-torque scheduling
- Joint-specific torque procedure development
- Third-party integrity review and Bolt Load verification with Ultrasonic Bolt Meter
Calculation Software
Our proprietary AlphaTorque application delivers real-time bolt load calculations, AI-powered engineering advice, and comprehensive PDF reporting — all per international standards.
- Torque calculation per ASME PCC-1, B31.3, WRC 538
- Bolt tensioner pressure calculation with load cell configs
- AI engineering advisor for real-time yield warnings
- Hot yield stress data from ASME Section II, Part D
- Creep-aware bolt relaxation analysis for high-temp joints
- Multi-pass tensioning sequence with leapfrog patterns
Software Integration
Integrate Flange Management Software directly into your project phase and maintenance management with our digitalize seamless data flow system.
- REST API for torque/tension calculation data
- AI ISO drawing bolted element scan feature to master list
- Bolted Flange Element data records with picture
- Cloud-based multi-site deployment
- Custom dashboard and reporting frameworks
- Role-based access and audit trail
Controlled Bolting Services
We provide on-site hydraulic torque and bolt tensioning services for critical flanged connections across oil & gas, petrochemical, and power generation facilities.
- Hydraulic torque wrenches from 1/2" to 6" bolt diameter
- Multi-stud bolt tensioners for simultaneous tightening
- ASME PCC-1 compliant procedures and documentation
- Calibrated equipment with traceable certificates
- Experienced bolting supervisors and technicians
- Real-time load monitoring and verification